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OPTICAL SORTING
ZERO DEFECTS TO ASSURE THE QUALITY!
With the increasing use of automatic assembly systems, it is essential to have the best quality to offer. The Optical Sorting Machine makes this possible by rejecting defective parts, and separating the accidental mixtures of work inevitable in any high-volume plant production. Optical sorting is the automated process of sorting solid products using cameras and/or lasers. Depending on the types of sensors used and the software-driven intelligence of the image processing system, optical sorters can recognize objects' color, size, shape, structural properties and chemical composition. The sorter compares objects to user-defined accept/reject criteria to identify and remove defective products and foreign material (FM) from the production line, or to separate products of different grades or types of materials. The optical sorting machine tests fasteners on a rotary disk and allows multiple scanning and testing of them to detect defects on the surface of products, damage to the thread and head.
We offer optical sorters with very high-resolution cameras, equipped with different technologies depending on the physiognomy of the target product with cost-effectivity, high accuracy, fast speed, reliable performance and sorting solutions to customers with the most competitive price!
PRECISION IN TOUGHEST PROBLEMS
USAGE
OPTICAL SORTING IS WIDELY USED
Optical sorting machines can be used to identify and discard manufacturing waste, such as metals, drywall, waste, recycling, food and drink cardboard, and various plastics. In the metal industry, optical sorting machines are used to discard plastics, glass, wood, and other non-needed metals.
They can be used to remove not just glass and plastic, but also different types of fibers (OCC, ONP, OBB, and office paper). Their flexible programming allows one sorter to be used for removing different material types during different batch runs.
So, whether you are a processor or recycler of single-commodities, such as plastics, paper, glass, wood, metals, and electronic scrap, or if you are an operator of a facility for mixed materials such as dual-stream, single-stream, MSW, C&D, C&I, etc., we have the solution for you, automatically!
HIGHEST RETURN ON INVESTMENT!
ACCURATE AND FAST FOR OPERATION!
ANY DEFECT
FASTENERS SORTING
Different defects can be generated in the manufacturing process - filled recesses, over or under length, cracked heads, mixed materials, ball caps, run-up threads, etc., which compromise the quality of a production lot. Defective parts will ordinarily need to be sorted out. Because of both of the above possibilities, end users may specify sorting of their parts as a routine order specification. In this case, the sorting is precautionary rather than specific-defect directed. Optical, eddy current, laser, and machine vision equipment are used to remove defective, foreign or mixed parts from production lots. Outside process operations may introduce foreign material from material handling equipment into a production lot or problems can develop at the source.
Equipment for testing fasteners on a rotary disk allows multiple scanning and testing of threaded fasteners to detect defects on the surface of products, and damage to the thread and head. This method is non-contact, operates at high sorting speeds and protects the fasteners being sorted from possible damage.
Let us know your requirements, we always have a solution!
ESSENTIAL IN ANY OPERATION PROCESS!
OUTSTANDING FEATURES:
- All defects and dimensions are inspected simultaneously within one pass of the sorting cycle
- Reduce surface and plating damages
- All mechanical operations are being monitored constantly to ensure correct operating conditions
- High-speed recess depth inspected by laser
- Increase yields while reducing labor costs
- Maximize throughput
- Improve product quality
